In modern cement production process, the raw material grinding has an important place, who works stability, and the quality of the out raw materials will directly affect the quality of the final cement product and grade. Understanding the factors that affect the work efficiency of cement ball mill can provide theoretical support for the control of cement ball mill in the production process.
The grinding effect is mainly determined by the following factors:
1 The process principle of grinding and the matching condition of each equipment. In particular, the matching of the device is even more important, if the matching is not reasonable, the grinding effect will become very bad.
2 The formulation of realistic control schemes. At present in most of the cement plant, the mill load mainly rely on manual control to achieve. Due to the strong nonlinear, strong coupling and large hysteresis characteristics of the cement ball mill, the artificial control cannot meet the control requirements. Mainly reflected on the following aspect:
(1) Manual control entirely depends on the experience and proficiency of the operator, when the operator experience is not enough for a long time, it is easy to encounter unexpected situations to result in full or empty grinding.
(2) Manual operation is that all the work depend the judge roughly the site, the process is often adjusted drastically for insurance purposes, which can easily cause that production efficiency always maintain at a lower level to lead to the frequent fluctuation of mill load greatly. That lead to a direct consequence is that mill grinding effect decreased, the rate of qualified products cannot be guaranteed, mill in overload or under load greatly increases the probability, resulting in serious loss of mill, power consumption becomes larger, grinding body had to be replaced frequently. This virtually increased the economic burden on the cement plant, such a result is not willing to see each cement manufacturers.
Fault diagnosis based on pattern recognition and other methods is worth further researching. Dong this can greatly reduce the workload of the operator and maximize the number of production caused by the failure of the number of times. It has a great practical value and promotion value.
The grinding process plays an important role in the whole process of cement production, the effect of grinding process control is good or bad, which has a significant impact on energy saving and economic indicators of the whole production process. There is a great development space for cement ball mill whether it is from the technical or demand. We should strive to do a good job of production technology updates relying on technology to solve problems in production and maximize the benefits.
Henan Zhengzhou Mine Machinery Co., Ltd. specializes in providing cement ball mill, always adhere to the quality policy that “quality of survival, develop on technology.” and walking in the forefront of the industry to provide a force for mine machinery production.
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