Ceramic Proppant
Ceramic proppant, known as petroleum fracturing proppant, is one new type of material made from bauxite, manganese powder and additives by the process of crushing, drying, batching, pelletizing, calcining, cooling and sieving. Ceramsite proppant has the advantage of high strength, compression and abrasion resistance, good roundness, shock resistanceand good permeability resistance.
Ceramic Proppant Production Process
300~500mm Bauxite will be firstly crushed by jaw crusher and hammer crusher and then it will be conveyed to batching silo. After batching with other material, materials will be sent toball mill equipment and grinded into powder. Classifier will be used after ball mill for size grading. Here raw material will be sent to silo again. Then raw material will go to granulator and will be made into different size pellets. Pellets will be sent to screening equipment. Qualified size pellets will be conveyed to rotary kiln for calcination. Oversize pellets will be sent back for grinding.
After pellets calcined in rotary kiln, we get qualified product ceramic sand. At last, ceramic will go to cooler for cooling. And will go to screen to get different size oil fracturing proppant and will be packed in ton bag. The ceramic proppant production process ends.
ZK Ceramic Proppant Production Line Advantages
1. Advanced Pelletizing System
The ZKZL granulator developed by our company is special equipment for pelletizing in the ceramic proppant production process, which has the advantages of high production efficiency, full automation control, and no dust pollution.
2. A complete set of experimental granulation line
We owns a complete set of granulation experimental production line, which can conduct experiments on customers' incoming materials, find out the best granulation technology for the materials, and give guidance for actual production.
3. Environmental protection
The dedusting system of the ceramic proppant production line adopts an automatic control system, which can meet the national standard.
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